Ok, here's the latest backplate version.
The one I posted last night was basically a flat perspex piece as the inner as a test fit to see how that would work.
The one below retains the original Mac I/O inner and just disguises the cuts and puts the I/O holes in the right place by using an ABS insert epoxied over the rough cut metal.
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In both cases, the outer is a custom made perspex finishing plate which has holes in it that correspond with where the rivets on the Mac held the original Mac inner in place. It took a lot of measuring and printing out of paper templates before coming up with the right outline.
As you can see from the test fit with this junk board, the cut out is on the right place to keep everything at standard height and the good news is also that even at this (low) standard height it is possible to use my mobo tray design in combo with short standoffs and a CPU cut out (to allow any reinforcing brackets for coolers etc. to be fitted).
Next update will hopefully be at the weekend if my cable extensions arrive and I get a chance to actually fit a working system into it. Also got some blue perspex in the mail that I will try out for the inner bracket. I like the grey on the outside as it matches the sides of the G4 and helps break up the back a little bit - I will though get around to countersinking my fasteners and tidy everything up for the production photo version.
PS, the PSU I am using is (in time honoured tradition!) a rebodying of an ATX PSU into the Mac case so the right hand panel can stay 100% stock.