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I haven't started yet beyond gutting the Xserve. I need a new front bezel as mine was damaged during shipping. I also received my Xserve RAID a couple weeks ago but haven't started to dive into that one yet... it's apparent that some metalwork will be required. Ultimately, this is going to be...

So I've decided to take the plunge and purchase an Xserve case. Currently working on having a 2,1 version shipped (same body as the 3,1). The plan is to gut the entire case while leaving the essentials intact (hoping to get the front IO working and upgrade the front USB 2.0 port to a 3.0/3.1)...

I don't see why you can't just pull out all the old xserve/raid hardware and fit new hardware inside. The xserve is probably a bit easier given you likely don't need to build custom PCB (although the ones created here in this thread by OP for the RAID drive bays is beautiful). The only issue...