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A Tale of Two iMacs

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Introduction

This story began on Christmas Day. We had the family over to our place for turkey dinner, and my iMac G5 A1076 build was purring away on the kitchen island. I had completed it about 6 weeks earlier and the system was running like a top. It is linked here.

My dad and my sister were thorougly enjoying using the iMac as the day went on, so much in fact that they asked me if I would build them each one. I said I would look around and try to find machines that would be good suitors for a mod. No guarantees of course, prestine iMacs are getting tough to find.

Craigslist was good to me in January. I managed to find not one, but two (yes TWO) gorgeous specimens without a single flaw on body, stand or screen. Both are A1076 (EMC 2056) ALS models. I subsequently put in orders all over the internet for the parts and supplies I'd need to complete the iMac builds.

Both would be built in a similar fashion to my own completed project. Many of the specific details I will reference from work completed on that thread rather than post redundantly here. I will use this post mainly to highlight any different methods implemented in these two new projects.



Power Map

As previous, two separate power circuits were created; One utilizing the iMac G5 PSU and the other using the Intel NUC Power Brick. This kept the logic simple and the NUC isolated from all power except its own. See this link for details.


Video Conversion

The HDMI to TMDS video conversion was done slightly different this time. I first soldered leads (clipped from resistors) to the HDMI connector, then soldered the tiny 'hair-like' TMDS wires to those leads. As I proceeded, I encased the completed work in JB Kwik Weld to permantly protect each delicate connection. Its not the prettiest work, I know, but it was fool-proof and is as solid as a rock. I was certain to test for shorts and continuity with my Ohm meter before JB Weld was added.


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Screen Brightness Control

As in previous iMac builds, I used a sliding potentiometer mounted in the DVD slot to simply and effectively control the LCD brightness. Link is here.


Apple Startup Chime, Sleep LED and Apple Fan Connection

A much different Chime solution was implemented this time. It works fantastic. For complete details see this post.

Two Picaxe MicroControllers were used on a single circuit board for the control of the Chime and Pulsing Sleep LED. Both work off USB power supplied from the Intel NUC. All connecting pins are in one row for easy and clean cable routing.

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The three Apple Fans in the iMac are maintained. I created a connecting board that exactly matches the Apple connectors for each fan. Plug them in and they all run from a single board.

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This is what the circuit boards look like in their mounted positions inside the iMac. The MDFly Apple Chime module sits closeby. The chime volume is adjustable through its own dedicated 3W amplifier seen here.

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Thats enough for one post. More coming up...


Ersterhernd
 
USB 2.0 and 3.0 on Rear I/O

Both new iMac builds have 3 x USB 2.0 and 1 x USB 3.0 on the rear I/O of the systems. The original USB 2.0 ports were carved out and new ones added. The USB 3.0 port was placed in the original modem jack, it was just wide enough to fit a USB connector.


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DC Power Distribution Board

This idea was originally posted by MacTester57; he gets the credit for the innovation. I absolutely loved the idea, so created my own implementation of it. All DC power in the iMac (except the NUC 19V which uses its own PSU) is supplied by the original iMac 185W Power Supply through its own connector.

I cut out a piece of the iMac logic board containing the the connector, and sanded off the surface mounted components with my Dremel.

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Color-coded connecting wires were then soldered directly to the traces on the bottom of the logic board.

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A project board was then built to hold all necessary connections required from the Apple PSU. The end result was an easy way to cleanly connect any required voltages to their color-coded source. Available connecting pins are 3.3V 5V 12V 24V 5VSB PS_ON and GND. I was careful to include enough wire to easily handle the current through the board, especially on the GND as all DC circuits complete through it.

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Ersterhernd
 
Intel NUC D54250WYK Installation

Space inside the iMac G5 is tight. Depth is VERY restricted, so I cut a space for the NUC to recess into the midplane of the iMac. See the bottom right corner of the midplane, there is a cutout now that fits the width of the Intel NUC cooling fan.

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The NUC installed. It fits like a glove, and believe it or not, the iMac back cover actually TOUCHES the heat pad on the mSATA SSD. Its a very tight fit inside the iMac. The NUC is secured down with its original standoffs which are JB Welded to the midplane of the iMac.

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NUC Power Brick and NZXT USB Hub

Along with one of the Apple Chime speakers, these parts fit nicely into what used to be a Hard Drive Bay. Note that I had to sand off one corner of the NZXT USB hub to a rounded shape so it fit the contour of the rear cover. The iMac didn't close up properly without this slight mod to the hub. The NUC power brick comes within one millimetre of the rear iMac cover, it's very close but it fits.

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Audio

Sound & Microphone are provided courtesty of a Startech ICUSBAUDIO USB device. A 3.5mm jack is run to a PAM8403 5V amplifier, then the output is sent to the iMac speakers.


The Startech Audio device tucked in beside the iMac inverter.

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The PAM8403 amp and related wiring

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Ersterhernd
 
Project Summary

The builds went without a hitch except for one major issue. One of the two Intel NUC's failed after the installation of Yosemite. I was in the initial 'Select Your Country' setup after the install completed, and the NUC suddenly rebooted. This was the first of a string of issues that within two days left the NUC dead. It would not start, even when removed from the iMac. I RMA'd it back to Intel and they promptly shipped me a replacement. In the interim, I ran an older i3 NUC in the subject iMac just to be sure it wasn't an error on my part. The i3 ran flawlessly for nearly two weeks while I waited for my replacement i5 NUC to be delivered.

Both iMac G5's are now completed and in their new respective homes. Here's a system summary...

- Intel NUC DC54250WYK with i5 Haswell processor
- Intel HD5000 Graphics
- 20 inch 1680x1050 resolution
- 8 GB 1600 DDR3 RAM @ 1.35V
- Crucial SSD and Intel mSATA
- Apple A1181 Bluetooth
- Broadcom BCM94322HM8L ’N’ Series WiFi
- Original 24" iMac WiFi antennas
- Intel NUC 65W PSU (internally mounted)
- Original Apple iMac 180W PSU
- Original iMac G5 Inverter
- Direct HDMI to TMDS soldered video connection
- 5V Relay Isolation Control Panel Module for Apple PSU on/off switching
- Grove Slider Potentiometer for LCD screen brightness control
- 2 x Picaxe 08M2 Micro-Controllers for pulsing sleep iMac LED and Apple Chime
- MDFly AU5120 mp3 player with dual Apple iMac G4 Speaker (44Khz stereo Startup Chime)
- Original iMac G5 cooling fans x 3 with native connectors
- StarTech ICUSBAUDIOB Stereo Audio Adapter
- PAM8403 Mini Digital Audio 5V amplifier
- Original Internal iMac Speakers
- Original iMac Microphone
- 3 x USB 2.0 external rear ports
- 1 x USB 3.0 external rear port
- Original AC Power Plug
- Original iMac Power Button
- Apple BT Trackpad and Apple Wired Keyboard
- 100% vanilla installation of OS X Yosemite
- Clover UEFI bootloader
- Working iMessage (02/19/2015)


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Power consumption before the mod (Apple G5 CPU) at idle with full brightness

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Power consumption after the mod (NUC D54250WYK) at idle with full brightness

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Thanks for reading!

Ersterhernd
 
Well Done, you are definitely turning these machines out. I find it hard between work and kids to spend too much time on this. Hope you father, sister enjoy there new computers. Kiwi
 
Thanks Kiwi, yes my dad and sister are enjoying their new G5's. It was a treat to have the chance at building two iMacs using someone else's money! I have the time as my kids are adults and out on their own, but I certainly understand your time constraints with a young family.

I sit in awe of what you and Mactester are accomplishing. You've definitely left me in your dust with the advancement you've made. Keep it up.


Cheers!
 
Hi ersterhernd

Once again: I just can't believe how fast you tackle one project after the other... The result is very good and impressive. :thumbup:

I sit in awe of what you and Mactester are accomplishing. You've definitely left me in your dust with the advancement you've made. Keep it up.

You shouldn't say that. All your projects are very impressive too. And you are definitely a pioneer in modding iMacs.

I find it hard between work and kids to spend too much time on this.
I'm in the same situation, kiwi...

MacTester
 
Very good work, I look at all your work and admire you for how good work you do.

I have a question for you, I have an Imac G5 look, but with intel cpu and I read somewhere in your post that I can't reuse this screen. If I buy an apple cinema display of 20" and I mount that screen with all the circuit on Imac, you think I can made my own mod?
 
Very good work, I look at all your work and admire you for how good work you do.

I have a question for you, I have an Imac G5 look, but with intel cpu and I read somewhere in your post that I can't reuse this screen. If I buy an apple cinema display of 20" and I mount that screen with all the circuit on Imac, you think I can made my own mod?


Thanks for the positive comments.

I'm not sure I understand your question. Do you want to mod your intel iMac with an LCD from a Cinema Display? This sounds very difficult and expensive to do.

The older G5 iMacs use a TMDS video connection which is directly portable to HDMI. Newer iMacs and cinemas use LVDS, totally different signalling.


Ersterhernd
 
Why difficult? The apple cinema is only a display like other, with his own inverter and electronic thing, if I take all that part and put in intel iMac i have a display, with dvi already with inverter, and all the other electronic thing. But i don't know if I have the space for computer piece after I mount all that thing. You can see here the back of cinema display.
 
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